Gate Valves: Purpose and Functionality
Gate valves are useful for fully open and fully closed service functions. Ideal for installation in pipelines as isolation components, the valve opens when lifting a gate out of the pathway of the fluid and closes when the gate returns to its position. However, they are not an appropriate component for controlling or regulating flow in valves.
Compact in design, gate valves require little space along the pipe axis and don’t restrict the flow when the gate is opened fully. They are also known as multi-turn valves and operate either clockwise to close or clockwise to open the rotating motion of the threaded stem.
BENEFITS:
Compact design
Lower cost point than ball valves
Available in many sizes, materials, temperature and pressure ratings, and gate and bonnet designs
Little resistance to flow
Gate Valve Application
Suitable for above-ground and underground installation, gate valves are useful in a wide variety of applications. Choosing the correct valve dependent on its application is vital, so there are no high replacement costs. Gate valves are often used when minimum pressure loss and a free bore are needed.
They’re suitable for the following disciplines:
Agricultural
General industrial
Steam
HVAC
Boilerhouse
Water treatment and distribution (WRAS)
Compressed air and oil
Marine
Type of Gate Valves
Gate valves have different kinds of characteristics that are useful for various applications, but the two main types are parallel and wedge-shaped.
Compact in its structure, with reliable closing and sealing performance, a parallel gate valve uses a flat gate between two parallel seats. Mainly used in the chemical, petroleum and natural gas field, it’s the ideal valve to provide isolation when closed.
Wedge-shaped gate valves feature a disc that is in the shape of a wedge that seats between two inclined seats. Used in high flow or aggressive applications, it minimizes the vibration and chatter of the valve.
Made from a range of materials, their characterization can be seen by their rising or non-rising stem. A rising stem gate valve is only useful for above-ground installation. The stem fixes to the gate, and as it rises and lowers during operation, it indicates the valve position and the possibility to grease the stem. Suitable for both above-ground and underground installations, non-rising stems are embedded onto the gate, rotating with the wedge rising and lowering inside the valve. It’s ideal for a valve with limited space as they are more compact in design.
Rising stem Gate Advantages
Easy to open and close.
Small fluid resistance.
Medium flow is not restricted.
Easy to spot valve opening position by looking at the amount of stem that is exposed.
Types of Gate Valve Material
Gate valves come in a variety of different materials depending on the environment and application used. You can choose from the following materials:
Brass
Bronze
Cast Iron
Ductile iron
Stainless steel
Duplex
Carbon steel
Exotic alloys
Wedge Gate Valve Advantages
Flow resistance is small.
Media can flow in any direction on both sides of the wedge gate valve.
Easy to install.
Face to face dimension of a wedge gate valve is small.
Compact structure.
Long service life.
Sealing surface made of stainless steel and hard alloy results in a rigid design.
Suitable for a wide range of applications.
Wedge Gate Valve Disadvantages
Maintenance is difficult.
The type of sealing surfaces can quickly cause erosion and scratches.
Large in size.
It takes a long time to open and close.
A wedge gate valve’s structure is more complicated.
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